vault backup: 2025-12-03 17:11:42
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@@ -11,9 +11,18 @@ title: Conductor Sizing
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---
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# Conductor Sizing
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It is tempting to size circuit conductors
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based on overcurrent protection,
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but they are sized independently.
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Conductors are sized to be suitable for the load,
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overcurrent protection is sized to protect the conductors.
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Allowable conductor ampacity restrictions
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are not based on a wire's ability to carry current,
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they are intended to protect its insulation
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from damage due to excessive heating.
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## "The 80% Rule"
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> [!danger]
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@@ -23,7 +32,7 @@ overcurrent protection is sized to protect the conductors.
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> that isn't preceded by a section reference,
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> it is _not_ code.
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>
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> It is my opinion that this should never be repeated,
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> It is my opinion that this one should never be repeated,
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> even as shorthand.
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"The 80% Rule" is a rule of thumb
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@@ -31,8 +40,12 @@ referring to a common convention of several articles
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including:
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* [[nfpa-70_210_branch-circuits#210.19(A)(1) General.]]
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* [[nfpa-70_215_feeders#215.2(A)(1) General.]]
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* [[nfpa-70_215_feeders#215.3 Overcurrent Protection.]]
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* [[nfpa-70_430_motors#430.22 Single Motor.]]
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* [[nfpa-70_430_motors#430.51 General.]]
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which paraphrased states:
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@@ -47,9 +60,9 @@ for 80% their listed rating,
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since 80% is the reciprocal of 125%.
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The rule neglects important context and common exceptions,
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namely transformers, whose feeder conductors are sized at 100%.
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namely transformers, whose feeder conductors are sized at 100%[^1].
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![[nfpa-70_215_feeders#215.2(B)(1) Feeders Supplying Transformers.]]
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[^1]: [[nfpa-70_215_feeders#215.2(B)(1) Feeders Supplying Transformers.]]
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## Branch Circuits
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@@ -81,7 +94,7 @@ or at least was at some point in the design.
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## Feeders
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![[nfpa-70_250_grounding-and-bonding#250.122(A) General.]]
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![[nfpa-70_250_grounding#250.122(A) General.]]
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Apparently in the 2026 NEC First Draft Meetings,
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Code Making Panel 5 clarified that the equipment grounding conductor (EGC)
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