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Voltage Drop Calculations
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David A. Snyder, PE false 2020

Voltage Drop Calculations

%% E426_Voltage_Drop_Tables.pdf retrieved from pdhonline.com "Voltage Drop Calculations"

PDHonline Course E426 (3 PDH)

Local copy saved as snyder_2020_voltage-drop-calculations.pdf %%

Introduction

Table 1 --- Quick Guide to Voltage Drop Formulas

Voltage Drop and the National Electrical Code

Branch Circuits

Feeders

Sensitive Electronic Equipment

Other Considerations

Common Formulas for Voltage Drop Calculations

Single-Phase Approximate Voltage Drop Formulas

Figure 1 --- Single-Phase, Two-Wire Voltage-Drop Circuit Diagram

Figure 2 --- Distributed Resistance in Conductors

Table 2 --- Derivation of the Value of K for Copper Conductors

Figure 3 --- Single-Phase, Three-Wire Voltage-Drop Circuit Diagram

Three-Phase Approximate Voltage Drop Formulas

Figure 4 --- Three-Phase Wye-Connected with Neutral Voltage-Drop Circuit Diagram

No Neutral Current in a Balanced Three-Phase System?

Figure 5 --- Balanced, Wye-Connected, Three-Phase, Resistance Load, with Neutral Connection

Figure 6 --- Balanced, Wye-Connected, Three-Phase 10 KW Load at 480 V

√3 Relationship of Three-Phase Voltages

Figure 7 --- 480Y/277V Wye-Delta Voltage Relationship

Figure 8 --Wye-Delta Voltage Relationship --- Right Triangle Geometry

Figure 9 --- 208Y/120V Wye-Delta Voltage Relationship

Why the √3 Is Used in Balanced, Three-Phase Voltage Drop Calculations

Figure 10 --- The Square Root of Three in Three-Phase Voltage-Drop Calculations

Table 9 in the NEC

Which Columns Are Applicable?

XL (Reactance)

Alternating-Current Resistance

Effective Z at 0.85 PF

Table 3 --- Selected Effective Z Calculations at 0.85 PF (Ohms-to-Neutral per 1,000 feet) . 21

Effective Z at Any Power Factor: Note 2 to Table 9 in the NEC

Table 4 --- Effective Z Calculations for Selected Wire Sizes at Various Power Factors (Ohms-to-Neutral per 1,000 feet)

Note 2 to Table 8 in the NEC

Phasor Diagrams of Resistance, Reactance, and Impedance for Conductors

Figure 11 --- Phasor Diagram of Resistance, Reactance, and Impedance for 12 AWG Copper Conductors in Steel Conduit at 0.85 PF

Figure 12 --- Phasor Diagram of Resistance, Reactance, and Impedance for 12 AWG Copper Conductors in Steel Conduit at Selected Power Factor Values

Figure 13 --- Phasor Diagram of Resistance, Reactance, and Impedance for 250 KCMIL Copper Conductors in Steel Conduit at 0.85 PF

Figure 14 --- Phasor Diagram of Resistance, Reactance, and Impedance for 500 KCMIL Copper Conductors in Steel Conduit at 0.85 PF

Figure 15 --- Phasor Diagram of Resistance, Reactance, and Impedance for 500 KCMIL Copper Conductors in Steel Conduit at Selected Power Factor Values

Estimated Vdrop Derived from Impedance Phasor Diagrams

Figure 16 --- Applying 300 Amps to the Impedance Phasor Diagram for 500 KCMIL Copper Conductors in Steel Conduit at Selected Power Factor Values

Estimated Vdrop, Single-Phase:

Estimated Vdrop, Three-Phase:

Voltage Drop Phasor Diagram in IEEE Standard 141 (Red Book)

Figure 17 --- IEEE Phasor Diagram of Voltage Drop

Figure 18 --- Vertical Components of Phasor Diagram of Voltage Drop

Figure 19 --- Triangle Formed by Vs, Vr + Estimated Vdrop, and IXcosΦ-IRsinΦ

Figure 20 --- When the Vector I * Z Really Is the Actual Vdrop

Figure 21 --- If Conductor X > R, the Error Increases as Power Factor Increases

Calculating the Error Shown in the IEEE Phasor Diagram

Figure 22 --- Finding the Height h of a Circular Segment

Single-Phase Formulas for Error and Actual Vdrop:

Three-Phase Formulas for Error and Actual Vdrop:

Table 5 --- Error Voltage Drop Calculations for Real-World Examples in Next Section

Real-World Examples

Table 6 --- Real-World Examples

10 Hp Motor at 480V/3Φ with 12 AWG Conductors

Figure 23 --- Line-to-Neutral Voltage Drop for 10 Hp Motor at 480V/3Φ with 200' of 12 AWG Conductors

Table 7 --- Line-to-Line Voltage Drop for 10 Hp Motor at 480V/3Φ with 200' of 12 AWG Conductors

15 KW Heater at 480V/3Φ with 10 AWG Conductors

Figure 24 --- Line-to-Neutral Voltage Drop for 15 KW Load at 480V/3Φ with 200' of 10 AWG Conductors

Table 8 --- Line-to-Line Voltage Drop for 15 KW Load at 480V/3Φ with 200' of 10 AWG Conductors

250 Hp Motor at 480V/3Φ with 500 KCMIL Conductors

Figure 25 --- Line-to-Neutral Voltage Drop for 250 Hp Motor at 480V/3Φ with 200' of 500 KCMIL Conductors

Table 9 --- Line-to-Line Voltage Drop for 250 Hp Motor at 480V/3Φ with 200' of 500 KCMIL Conductors

Rearranging the Formulas Used for Approximate Vdrop

Single-Phase Voltage Drop Formulas --- Rearranged

Table 10 --- Voltage Drop for 10 A Load at 120V/1Φ with 100' of 10 AWG Conductors

Three-Phase Voltage Drop Formulas --- Rearranged

Other Considerations

Increase Equipment Grounding Conductor Size

Increase Grounded (Neutral) Conductor Size

Verify Wire Size and Quantity Capacity of Terminations at Both Ends

Verify Conduit Size

Rule-of-Thumb

Converting Formulas from Single-Phase to Three-Phase

Table 11 --- Voltage Drop for 10 A Load at 120V/1Φ with 120' of 12 AWG Conductors

Table 12 --- Voltage Drop for 10 A Load at 208V/3Φ with 208' of 12 AWG Conductors

Table 13 --- Voltage Drop for 10 A Load at 277V/1Φ with 277' of 12 AWG Conductors

Table 14 --- Voltage Drop for 10 A Load at 480V/3Φ with 480' of 12 AWG Conductors

In Closing

Abbreviations

Additional Reading